Choosing The Right Signal Conditioner
Identify the signal you need to condition
Begin by determining the input signal type coming from your sensor or electrical source.
Input Type Overview
|
Input Type |
Common Sources |
Recommended Conditioner |
|
AC Voltage |
Mains supply, equipment voltage |
Volt Signal Conditioner |
|
DC Voltage |
Battery systems, control circuits |
Volt Signal Conditioner |
|
AC Current |
Motors, feeders, CT-based circuits |
CT Signal Conditioner / Amp Signal Conditioner |
|
DC Current |
Process loops, solar, battery charging |
Amp Signal Conditioner / Shunt Signal Conditioner |
|
Micro Current |
Sensors producing µA-level signals |
Micro Signal Conditioner |
|
Frequency / Pulse |
Flowmeters, tachometers, rotating equipment |
Frequency Signal Conditioner / Rate Signal Conditioner |
|
Temperature |
Thermocouples |
Temperature Signal Conditioner |
|
Single, Split or Three Phase Power |
Panels, generators, distribution |
Power Signal Conditioner |
Select Your Required Output
Choose the output format your PLC, HMI, or controller accepts.
Output Format Comparison
|
Output Type |
Use When |
Notes |
|
4–20 mA |
Long cable runs, noisy environments |
Most common industrial standard |
|
0–10 V |
Short cable runs, high-resolution analog inputs |
Ensure your controller supports voltage inputs |
|
Open-collector digital outputs |
Alarm conditions or switching needs |
Available on many models |
Match the Measurement Range
Make sure the conditioner covers your expected signal range.
Range Selection Guide
|
Conditioner Type |
Supported Ranges |
Notes |
|
Amp SC |
Up to 5 A direct |
For low-to-medium current measurement |
|
CT SC |
Depends on CT ratio |
Use for high current (motors, feeders) |
|
Shunt SC |
Matches DC shunt values |
Use for DC current with shunts |
|
Micro SC |
0–200 µA |
For very low-level signals |
|
Volt SC |
AC or DC voltage ranges |
Check max voltage requirements |
|
Rate / Frequency SC |
2 Hz to 60 kHz depending on model |
Match to sensor pulse rate |
|
Power SC |
Single or 3-phase networks |
Confirms voltage, current, and PF ranges |
Selecting a range that is too large reduces accuracy; selecting one too small can clip the signal.
Verify Isolation Requirements
Isolation prevents ground loops and protects sensitive electronics.
Isolation Levels and Use Cases
|
Need |
Recommended Level |
Suitable Models |
|
Prevent noise and drift |
Standard isolation |
Amp, CT, Volt, Micro, Rate, Frequency |
|
Protect against electrical surges |
Higher functional isolation |
Power SC |
|
Mixed AC and DC signals |
Input-to-output isolation |
Most conditioners |
Check Power Supply Compatibility
Confirm the auxiliary power available in your control panel.
Power Supply Options
|
Conditioner Type |
Supply Voltage |
Notes |
|
M1 / M2 |
12–24 V AC/DC or 100–240 V AC (model dependent) |
Multi-function options |
|
Amp / CT / Rate / Micro / Frequency |
24 V DC |
Standard for most panels |
|
Power SC |
24 V DC |
Used in power monitoring applications |
Incorrect supply voltage may prevent startup or affect accuracy.
Consider Functional Requirements
Some applications require additional capabilities.
Feature Comparison
|
Feature |
Description |
Available On |
|
Alarm Outputs |
Digital outputs triggered by set thresholds |
Amp, CT, Rate, Frequency, Micro, M1/M2 |
|
Non-linear Scaling |
Allows 20-point custom scaling |
Frequency, Rate, Micro, M1/M2 |
|
Dual Outputs |
Analog + digital output for control and alarms |
Many SC models |
|
Multi-Function Input Types |
One device for current, voltage, or frequency |
M1 / M2 |
Select the Conditioner That Fits Your Application
Use the table below to choose your final model.
Application-to-Model Guide
|
Application |
Recommended Conditioner |
Why |
|
Motor load monitoring |
CT Signal Conditioner |
Works with CTs for high current |
|
Battery systems (DC) |
Volt or Shunt SC |
Handles DC voltage and shunt inputs |
|
Flow measurement (pulse output) |
Frequency or Rate SC |
Converts frequency to analog |
|
Low-level sensor outputs |
Micro SC |
Designed for µA-level inputs |
|
Multi-signal panels |
M1 or M2 |
Flexible, covers V/A/Hz |
|
Power quality monitoring |
Power SC |
Measures V, A, PF, kW in AC networks |